WorkNC process designing aids the solution that pushs treatment of automation of mould structure range

The treatment of structural range also calls treatment, basically point to mould installed surface and the treatment that block a wall. The program that uses traditional software staff is put in a lot of elements that restrict automation treatment, for instance: 1, block wall and mesa to need apart process designing, block metope to be able to interfere the treatment of mesa, the treatment of the part that block a wall also realizes reasonable layer to cut hard; 2, effective treatment step pitch and set step pitch are abhorrent, often cause mesa treatment not to reach the designated position; 3, the actor bad of the program and process designing person closely related experience, what make sure the program outputs content very hard is unified. And the process designing software that WorkNC software regards major as, dig its to become the dominant position of the program deep, the automation that drives treatment, implementation opens thick save worry, finish machining does not take dead space, because WorkNC does not identify substance, by original conception design, handy sex and face of treatment automation tripartite spread out the security in the program, process designing adequately to consider, come true through turning each inspiration into specific cutter track ceaselessly, final, present a WorkNC to machine the solution on implementation in automation of mould structure range to everybody: One, how to machine solution certainly: The treatment face in be being machined is red face commonly, use obtain order automatically by color, the means casing that chooses color to accede chooses draw-out red to machine a face, if the graph is shown 1 times, presence is maintained after treatment the face is handled simply inside specific figure layer, so that guide in the future,go to the lavatory into the choice when WorkNC. Graph 1 graph 2 2, how to do semifinished product to use stick quantity command automatically by color, the face that machines all need sticks quantity 13mm, normally treatment capacity is 10mm, to assure program on the safe side, the safe surplus of put apart 3mm. Semifinished product is shown 2 times like the graph, maintain semifinished product presence alone likewise inside specific figure layer. 3, how to undertake protective a solution to treatment: To the treatment of structural range, protection is very important, because return the structural side that has treatment of a lot of blame besides treatment face, cause very easily bump into a knife, settlement way is, still choose color to stick the way of the quantity automatically, aeruginous blame treatment face and white avoid a face to stick quantity 3mm automatically by color, z of edge of the whole after join loses directional translation 3mm, can eliminate what protection faces knife path to manacle already so, can accomplish all-around protection again, if the graph is shown 3 times,protect side position. Graph 3 graphs 4nextpage 4, how to make thick program solution: The data of early days guides after WorkNC, of use WorkNC " global rough machining " result method will block wall and plane along with all the others rough machining is finished, block wall and plane allowance 0.

5mm, every cut deep 1mm, open thick actor 2 times to choose 32 get milling cutter layer to cut, bolo raw the small part Qing Dynasty that reach the designated position is dropped, in order to make sure the surplus when finish machining is even. To assure to machine quality, the workshop can ask to block wall and mesa to leave different mental allowance to give precision work sometimes, the means that can use penknife of bolo diameter process designing to machine is solved. Inspect knife track to go to the lavatory at the same time, can guide entity as oversight face WorkNC, after the program is generated, contrast with entity knife course, had the protection that protects an area of course, order security does not have a problem, it is local treatment can have wasteful appearance only, to go after the optimization of the program, can use editor function to expunge surplus knife track. The characteristic of rough machining program is: Have the place that blocks a wall first from block a wall to begin a layer to cut, when cutting mesa to have quantity height, will block wall and mesa again a layer is cut, and the layer is cut measure small, every are inclined to cut work, no matter close, still is the treatment face of development, do not need to consider feed issue, the program is shown 4 times like the graph. At the same time rough machining uses this kind of means, avoided to block the interference that the wall machines to mesa already, won't increase mesa sky to run again knife course, it is the optimal solution of rough machining automation. 5, if where solution of mesa of the finish machining in WorkNC: Choose WorkNC " planar finish machining " result method, the setting machines parameter option to be plane, setting sidewall obligate 0.

8mm, the injury when avoiding finish machining mesa arrives block a wall, use workpiece to regard drive geometry as body only, do not choose border, the graph is like after the program is generated 5 are shown, exterior those who have dimensional feed, the program will be voluntary from workpiece exterior begin to be cut, and the program is met will stand by the quantity mill that blocks a wall to drop first, treatment does not reach the designated position or fight a knife in case. After the plane that takes point of view can use a perspective to build treatment way, use same method to make a program. Graph 5 graphs 6 6, how to make solution of program of the finish machining that block a wall: Choose likewise " planar finish machining " result method, the setting machines parameter option to be sidewall, sidewall obligate quantity is 0, underside obligate is measured 0.

5mm, underside is not hurt when making process precision work blocks a wall, in the place that blocks a wall builds outline knife course automatically, and knife course extends a paragraph automatically to extension, in order to ensure treatment reachs the designated position; Protect the action of the face because of protecting again, feed can leave workpiece 3mm, assured order security thereby; The treatment of guide plate face, because verticality demand is higher, can use " method of tangent treatment result " , every fall 1mm undertakes rough machining, insert the means finish machining of mill. Machine efficiency to rise, can pass editorial means parts after duplicating the program, part the program thoroughly according to accident knife. So far model program of treatment main body had finished, the process designing experience that makes mould structure range to using WorkNC software is very difficult, made following summary. The advantage of use WorkNC process designing: 1, can realize a program to be generated automatically, use pattern plate makes a program, can make sure process designing style is unified. 2, treatment is simpler, as long as thick take a quantity to finish, one knife mesa mixes finish machining block a wall to be over lived. 3, the surplus before the application that opens way of wide meritorious service 2 times assures finish machining is even, assure to machining quality finally to have more. 4, function of WorkNC software editor is powerful, relaxed editor drops unreasonable knife course. The defect of use WorkNC process designing: 1, the data that needs other software to become good earlier stage arranges the job. 2, the workload that increases changeover of data of two kinds of software and time. CNC Milling