Automation technology can promote the productivity of old old equipment

Undertaking rationalize is transformed on the old old equipment that serving fixed number of year to had exceeded 30 years also may be worthiness. The circle that left factory 1975 grinds grinder to add installed an automation to operate a station, equipment can have worked automatically now near 3h. The robot works at lade and be being uninstalled besides the service besides, still can use at inside of buy survey a system. Unirobot is system of a kind of modular machine tool automation. The robot undertakes to cylindrical grinder equipment undertakes lade and uninstalling exercise through using a robot lade and be uninstallinged, be regarded as to be a kind of effective rationalize transforms a method. But, it is worth while to undertake to a kind of machine tool that manufactured 1975 automation is transformed? Company of Ller Systeme of ü of private enterprise Lerchenm dares to have such attempt and one is ordered to deploy perfect automation workstation in FMB company equipment. Will be this equipment used at Lidk? On Ping 4B cylindrical grinder. The effect that rationalize transforms is admirable, because this enterprise still was equipment of its new-style machine tool of Mikrosa Kronos L660 to deploy workstation of an Unirobot automation during this,this is, the full load that reachs 3 unmanned operation, operation thereby works, the investment of the about 700000 euro that can accelerate pair of installation apparently from this reclaims. The household company of Lerchenm ü Ller Systeme that has mass-produced facility pays close attention to at be opposite the grinding of the does not have central type grinding of the following length of 100mm the following diameter and 660mm and continuity works (4m length is the following) and plane abrasion and circle are ground. Besides metallic workpiece, OK also finish machining plastic, titanium and vitreous workpiece. The user comes from each industries, if the car is made, medical treatment technology, pharmacy, machine is made, energy industry is made, electric wait with drive technology, its year sale can achieve about 5 million (graph 1) . Attention of factory of Bernbeuren of company of Ller Systeme of ü of graph 1 Lerchenm grinds a robot to lengthen machine tool equipment at inadvertently type grinding, continuity grinding, plane abrasion and circle user of significant run time expects company of Lerchenm ü Ller can be achieved good issue solves quality. Accordingly, company business must pay attention to what oneself creates flow and cost structure to be optimized continuously. The technology that loves by people settles a way is the machine tool deploys a robot, implement automation. The personnel that is in charge of lade and uninstalling exercise so is OK extricate oneself is thrown in other and main job. The robot sets to be able to store of wool blank and finished product store library, can increase the significant run time of machine tool equipment significantly. Successful automation program should bring positive effect to cost accounting. Below normal economic condition, the workpiece cost that has competition ability can attract the order of the user. On equipment of new-style machine tool use workpiece carries automation technology to had belonged to normal thing, and all suppliers all can offer corresponding and whole technology program, but to existing machine equipment, the problem is to the robot workstation undertakes whether investment is worth. The answer of FMB Maschinenbaugesellschaft company is, with respect to automation character, be not is equipment is new old the type with equipment, however its technical condition just has conclusive effect. Grinder accesses company of FMB of 100 eccentric shafe automatically to was in company of Lerchenm ü Ller to have Unirobot automation workstation and inadvertently grinding machine 2010 connection (graph 2) . In this Lidk? The production a particular year that tags on the nameplate of Ping 4B grinder is 1975. Basis up to now working experience, this kind of equipment is in get good appear below the circumstance that maintain " won't bad " . But without automation function, manufacturer can satisfy the client expectation to the price no longer, also cannot realize sufficient exercise capacity at the same time. Pass offers Unirobot automation workstation, manufacturing cost gets ameliorative continuously. Grinder is capable to undertake access to 100 eccentric shafe by oneself, from this, the about 80000 euro that throw can get repaying. Below the condition that is 105s circulation handling time in every workpiece, machine tool equipment can achieve the exercise status that is close to 3h unmanned operation. Nextpage pursues 2 stability access 8~10 the eccentric shafe wool that the striking feature length that the workpiece of eccentric shafe accesses tray is workstation of two Unirobot automation is 60mm for 356mm, diameter blank is brought to 10 stow tray to go up through Motoman robot. Put a design through elaborate code, on the workpiece bracket of norms of 400mm × 600mm, can store surely 10 eccentric shafe. Besides undertake stow to wool blank besides, the robot is OK still finished product classify ground puts tray. After wool blank tray has been piled up, the robot sends tray to memory battlements namely. This process undertakes repeatedly, till most next till tray rise high into the air. Graph the 3 DX100 that are used at Motoman robot portable but process designing device, have compact, light-duty, comfortable characteristic. Next, the finished product pile that the code has 10 tray is sent take a gate place, take away by the staff member. Empty finished product tray returns area of finished product Chu Fang again, and the tray battlements that contains new wool blank enters a robot to take an area in. Besides lade and uninstall exercise besides, the robot still can serve to be offerred at be located in the SMB company place of Fuchstal inside the measurement unit of buy. In workstation, the length of the eccentric shafe that accepts treatment and diameter can adopt principle of dynamic pressure technology, measure accurately what get micron degree (graph 4) . Graph workstation of two 4 robots is compositive nicety and be able to bear or endure dirty dynamic pressure measurement unit, assured quality. On this kind of compositive technicality, each has his strong point of supplier of numerous robot technology. Although FMB company is on Unirobot robot,development went a kind modular structure, but all sorts of application circumstances still are existing on detail differ in thousands ways. The design of these detail, carry out and cooperate each other and quality assures, the auxiliary periphery instrument such as clean, label is being controlled and of software technology respect compositive, decided whether an automation technology is mixed reliably have economy. The car that contains two tray battlements regards wool as blank and finished product company of Ller of cache Lerchenm ü undertakes to equipment automation is transformed by oneself above all. People has been received to FMB today this works and feel glad. Whole project takes in to the check of equipment from first interview go very smoothly, collaboration is fruitful. Accordingly, company of Lerchenm ü Ller also deployed perfect Unirobot automation workstation on the grinding machine of Mikrosa Kronos L660 that purchases recently, grind exercise in order to realize the circle of unmanned operation, this also is with respect to inadequacy blamed. This grinder works 3 classes, undertake grinding to noting the eccentric shafe of the norms of 590mm × 60mm of model system. Every store tray is acceptability 8 workpiece, store the area can store 10 tray, between place of two grounds work deliver time to be 55s, this are automatic the system moves to be 74min about. Workstation of the first Unirobot passes the working interval that by the job area and gate separate two to undertake the access of tray battlements, and the automatic workstation that is used on Mikrosa grinder is used as to contain two tray battlements, right wool blank and finished product the car that has cache. Because two cars can be offerred,use, tray can get lade safely or be uninstallinged. Inside workstation, change the time that car place needs is not worth 1min. The much class that does not have central type grinder to two works, although every still need attendant of an operation personnel, but, this operation personnel has enough time to prepare to give the work that needs treatment for next client however. CNC Milling